BGA Rework/Reballing

jargen

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The concept of reballing has always been a scary one for me. Can anyone direct me to some good guides on the subject, and equipment they would recommend?

I happened to obtain a T862++ when i bought a workbench and computer parts off a guy on eBay, but as for using it i have no idea what i need to do. I have found guides on the internet but they appear to be incomplete and vague.

Any help?
Thanks.
 
For equipment, it's hard to beat a toaster oven and a DVOM with a thermocouple attached. Also, hot-air reflow and soldering stations; I highly recommend Hakko.
 
I forgot to address the equipment part of your question. I would advise ditching the T862++ unless you don't plan to work on anything bigger than a cell phone or tablet--the preheater is too small and it's almost impossible to produce a smooth heating profile. There are some good BGA rework stations for under $1000. See the forums for a wide range of experience with and recommendations for each. If you want to keep it ultra cheap, get a T-8280 pre-heater and a hot air station that has even heat distribution. I have a W.E.P. and it's very good in that regard. Avoid anything by Aoyue.

You will also need appropriate flux, a reballing jig, a variety of solder ball sizes and BGA stencils, tweezers, suction pen, temperature meter with 2 thermocouples, lead-free capable soldering station (Hakko or JBC), leaded solder, solvent (IPA, acetone and possibly MEK) and dispensers, lint-free wipes/gauze pads, lighted magnifier, lots of trashed boards to practice on and lots of patience to cope with the frustration of trying to develop profiles for your equipment and environment. Also really important is a ventilation system to draw away the fumes from the flux, which is quite toxic, and possibly a respirator. If I think of anything I've left out, I'll add it later. Have fun! :)

Edit: You can also try a Presto griddle as a pre-heater instead of the T-8280, but it will be difficult to get temps high enough and stable enough to be a good alternative to the T-8280. See the excellent articles by "dream" in the first link I provided for how to get professional results on the cheap. You will also need a variety of nozzle sizes for the hot air station, and a fan to cool things down after lifting/attaching the BGA. And high temp aluminum tape and Kapton tape, and solder wick.

Edit 2: Forgot to mention about the need to have 220v supplied to the rework machine, as they consume too much power for a 110v line (unless you use humongous gauge wire, in which case it's cheaper to just install a 220v line and breaker). It all adds up, especially if you have to pay an electrician to do it. If you can do it yourself, not such a big deal.
 
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I personally have had pretty good luck with aoyue I'm currenty using an Aoyue 2702a+ hot air rework station
883 IR preheater
even though it looks tempting make sure you stay away from the Int 732.
 
He is on the money avoid Aoyue

Preheaters are just that preheaters with hot air smt stations they are mean for small component and will work fine for cell phone and tablets to remove capacitors and resistors which is referred to as SMT reworking

We do have preheaters and griddles in our shop but WE ONLY use them to heat the boards before we put them on our rework machine so the time of reworking is lessened

If you are looking for BGA reworking you need an actual bga rework station which range from around $700 to $20000 on average

Then you need the supplies as mentioned
This kit has most of everything http://www.ebay.com/itm/160974372649?ssPageName=STRK:MESOX:IT&_trksid=p3984.m1587.l2649


This is a video we have which shows the process but focuses on the cleaning as this is where many TECHS damage the board and or chip
http://www.youtube.com/watch?v=s38vQxXv0GE

We started about 3 yrs ago and there was not much info out there, and went from griddle and crapoyue setup and upgraded as time past we now have 3 rework machines 2 of which are simply back ups

If you are interested in starting out and at least have a grand to spend i can recommend some things to you, but i simply just can not offer any assistance to those who get into this field with sub par equipment as it gives reworkers a bad name since REPAIRS will typically not last

Choosing a machine is also something to be considered and having dealt with the different technologies i have created this for noobs to make a better purchase decision
http://www.xmoddz.com/hot-air-vs-ir

I forgot to address the equipment part of your question. I would advise ditching the T862++ unless you don't plan to work on anything bigger than a cell phone or tablet--the preheater is too small and it's almost impossible to produce a smooth heating profile. There are some good BGA rework stations for under $1000. See the forums for a wide range of experience with and recommendations for each. If you want to keep it ultra cheap, get a T-8280 pre-heater and a hot air station that has even heat distribution. I have a W.E.P. and it's very good in that regard. Avoid anything by Aoyue.

You will also need appropriate flux, a reballing jig, a variety of solder ball sizes and BGA stencils, tweezers, suction pen, temperature meter with 2 thermocouples, lead-free capable soldering station (Hakko or JBC), leaded solder, solvent (IPA, acetone and possibly MEK) and dispensers, lint-free wipes/gauze pads, lighted magnifier, lots of trashed boards to practice on and lots of patience to cope with the frustration of trying to develop profiles for your equipment and environment. Also really important is a ventilation system to draw away the fumes from the flux, which is quite toxic, and possibly a respirator. If I think of anything I've left out, I'll add it later. Have fun! :)

Edit: You can also try a Presto griddle as a pre-heater instead of the T-8280, but it will be difficult to get temps high enough and stable enough to be a good alternative to the T-8280. See the excellent articles by "dream" in the first link I provided for how to get professional results on the cheap. You will also need a variety of nozzle sizes for the hot air station, and a fan to cool things down after lifting/attaching the BGA. And high temp aluminum tape and Kapton tape, and solder wick.
 
I personally have had pretty good luck with aoyue I'm currenty using an Aoyue 2702a+ hot air rework station
883 IR preheater
even though it looks tempting make sure you stay away from the Int 732.


I have the 732 and its not a BAD machine build wise it was their software that was horrible as it did not control the hardware properly

It was a rushed machine and is now discontinued i hated it when i got it and ended up buying an IR PRO to use and used the 732 after 6 mo of it sitting collecting dust

I use the machine manually with external probes as well as not using the air function and it works well, however its too friggin loud unfortunately
 
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